Uster Expert Systems improve efficiency and boost profitability

When market conditions are bad, the pressure on spinners increases. Customers demand better quality and service from their yarn producers. It’s a continuing story: the business environment this year has again been extremely demanding, even for well-equipped progressive companies like Xiajin Ruixin. So, how has this leading Chinese spinner been able to remain competitive, and even managed to enhance both quality consistency and production efficiency?

A major contributor to the success of Xiajin Ruixin has been the ability to implement real-time quality monitoring with Uster Expert systems. Supported by a combination of Uster’s in-process and laboratory instruments, the Quality Expert, Quantum Expert and Vision Shield Expert solutions offer fast quality control and analysis. This enables the mill to identify and remedy quality issues at the earliest stage, while also guiding equipment maintenance requirements.

Efficiency improvements arising from these benefits mean that the entire manufacturing process runs more smoothly and production costs are optimized alongside the quality advantages, to boost overall profitability.

As a result, Xiajin Ruixin is confident that its yarn quality standards are consistently high. Stringent customer quality demands are met, and its brand image and reputation are
consequently heightened.

Says mill owner Mr Jinxing Jiang: "In yarn manufacturing, we can now locate and rectify any issues in a timely manner. This has brought multiple benefits in higher production efficiency and assured yarn quality, as well as reducing quality complaints and controlling costs, to make profits higher."